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DS405 Lubrication Monitor

The DS405 is a completely new dedicated product for the monitoring of automatic oil or grease lubrication systems. The DS405 is a highly configurable product that can be used on Oil Recirculation Systems and Total loss Oil or Grease Systems respectively.

Oil Recirculation Systems are real-time monitoring of the flow rate of oil, typically through a oval gear flowmeter. The DS405 records and displays the flow rate delivered per channel.

Total Loss Oil or Grease Systems are time based and monitor the accumulative flow of a lubricant, typically through an oval gear flowmeter. Unlike the Oil Recirculation system the Total Loss System is likely to have significant interval periods between each cycle. The DS405 records and displays the total lubricant delivered per channel and provides the end user with reliable, expandable, and accessible data capture.

Technical Data

GENERAL DETAILS
Type of systemOil Recirculation, Total Loss Oil, or Total Loss Grease
Industry typeHeavy Industrial and Light Industrial
Unit dimensionsW: 234 mm H: 313 mm D: 126 mm (9.2"x12.3"x5")
Unit weight6 kg (13 lbs.)
Unit enclosure materialPVC
Unit enclosure ratingIP56 (Nema 4X)
Ambient operating temperature range-10 C to +55 C (14°F to 131°F)
ELECTRICAL DETAILS
AC input power supply range85-265VAC, 50/60Hz Universal input 0.85 amp
AC input power supply protection2 amp
Control voltage power supply24VDC
Control voltage power supply protection1 amp
System grounding6mm chassis stud
Terminal connectionsScrewless spring clip Wago 737 series max 2.5 mm
Alarms volt free contacts1 x Warning, 1 x Fault
Alarms volt free contacts rating5 amp @ 230VAC
Fuses (Control circuit only)2AT 20 mm
ADJUSTABLE RANGES
Pulse volumeCycle, Liter, Milliliters, cm3
Static signal inputHigh tank level, low oil pressure

 

Features and Benefits

A pair of global alarm and warning relay outputs are available on either High, Low, or High/Low flow rates. Each channel can be individually configured.

  • Low flow rate alarm prevents a bearing being starved of lubricant and failing
  • High flow rate alarm prevents the overfilling of bearings and lubricant spilling out
  • 24 Input channels with capacity for high speed pulses per second - up to 200 pulses per second
  • Choice of 3 Monitoring modes: Flow rate, Total loss, or Static per channel
  • Large Graphic Display for ease of setup and clear monitoring status
  • 2 Volt-free change over relay common outputs: 1 for warning and 1 for fault
  • Programmable warning and alarm levels for each channel
  • Real-time clock with warning and alarm data logging up to 1000 events
  • USB port for downloading events i.e. log and monitor set up, uploading of monitor set up etc.
  • Optional Bluetooth Module - allowing parameter transfer via USB as above.

Conformance

The DS405 is designed to conform to:

  • Low voltage directive 2006/95/EC
  • EMC directive 2004/108/EC
  • RoHS directive 2002/95/EC
  • Storage Temperature -40°C to +85°C (-40°F to 185°F)
  • Operating Temperature -10°C to +55°C (14°F to 131°F)
  • Environmental Rating - IP55

How to Order

NamePart #
DS405 Lubrication Monitor (Standard Unit)95408
DS405 Lubrication Monitor (Bluetooth Unit)95409
Mounting Bracket Kit (Optional)95410

When ordering, specify by name and part number, e.g. DS405 Monitor, Part #95408.

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